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XL9200 / XL12000
Laser Engraving and Cutting Systems
Safety, Installation, Operation,
and Basic Maintenance Manual
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Customer Support Department
Phone: 480-609-0297
Fax: 480-609-1203
Web Based Email Support: www.ulsinc.com
MARCH 2006
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Inhaltsverzeichnis

Seite 1 - XL9200 / XL12000

XL9200 / XL12000 Laser Engraving and Cutting Systems Safety, Installation, Operation, and Basic Maintenan

Seite 3 - How to Get Help

Section 1-6 EU Compliance (CE) Product Identification: XL9200/XL12000 Laser Engraving and Cutting Systems Manufacturer: Universal Laser

Seite 4 - XL Laser Systems

Section 1-7 FCC Compliance This ULS laser system has been tested and found to comply with Federal Communication Commission (FCC) directives regar

Seite 5 - Table of Contents

Section 2-1 Section 2 System Installation The following operational gui

Seite 6 - General Safety

INSTALLATION Section 2-2 • Level the feet by placing a bubble level across the top of the legs at position 1 and 2. Using a wrench, adjust the

Seite 7 - Safety Labels

INSTALLATION Section 2-3 Tilt the laser cartridge downward on a 30-degree angle. Place the upper “V” groove of the cartridge on top

Seite 8 - AVOID EXPOSURE

INSTALLATION Section 2-4 Electrical Power Source • The electrical power requirements can be found printed on the sticker next to the power inlet

Seite 9 - Section 1-4

INSTALLATION Section 2-5 Computer and Operating System Minimum Computer Requirement • Windows XP Home or Professional Edition computer. Macint

Seite 10 - Section 1-5

INSTALLATION Section 2-6 When a software company updates their version of their programs, it can sometimes cause conflicts with our printer driver

Seite 11 - EU Compliance (CE)

INSTALLATION Section 2-7 12. The next step is to set the default value for the line width and color when drawing graphic objects. To do this, cl

Seite 12 - Recycling

Notice This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are intended solely for the contractual use of

Seite 13 - System Installation

INSTALLATION Section 2-8 12. The next step is to set the default value for the line width and color when drawing graphic objects. To do this, cl

Seite 14

INSTALLATION Section 2-9 Graphics Software Setup Choosing the right graphics software program to run the laser system is essential for maximum u

Seite 15

INSTALLATION Section 2-10 COLOR RED GREEN BLUE BLACK 0 0 0 RED 255 0 0 GREEN 0 255 0 YELLOW 255 255 0 BLUE 0 0 255 MAGENTA 255 0 255 CYAN

Seite 16 - Electrical Power Source

INSTALLATION Section 2-11 Overlapping Fills If the artwork created has overlapping filled areas, the driver will automatically filter these fills

Seite 17 - Printer Driver Installation

INSTALLATION Section 2-12 Monochrome Bitmaps If you scan the image in monochrome (black and white) mode, set your scanner to at least 600 DPI. T

Seite 18 - Software Setup

INSTALLATION Section 2-13 Postscript (PS) Images The laser system is NOT a postscript device. This means that postscript fills, postscript textu

Seite 19 - CorelDRAW X3

Section 3-1 Section 3 OPERATION AND PRINTER DRIVER CONTROLS System Oper

Seite 20

OPERATION AND PRINTER DRIVER CONTROLS Section 3-2 Control Panel Functions Emergency Stop Depressing the Emergency Stop button instantly disc

Seite 21 - Graphics Software Setup

OPERATION AND PRINTER DRIVER CONTROLS Section 3-3 The Menu System The Viewer Mode When first powered on, the system will initialize and the

Seite 22 - Image Processing Order

OPERATION AND PRINTER DRIVER CONTROLS Section 3-4 Air/ Gas Flow The air or gas flow rate can be set from 10% to 100%, in 10% increments. Ima

Seite 23 - Bitmapped / Scanned Images

Introduction We would like to thank you for your laser system purchase. Universal Laser Systems, Inc. (ULS) is the pioneer, and highest volume ma

Seite 24

OPERATION AND PRINTER DRIVER CONTROLS Section 3-5 Cutting Table (Optional) Installed Yes / No: Used for calibration of an optional cutt

Seite 25 - Postscript (PS) Images

OPERATION AND PRINTER DRIVER CONTROLS Section 3-6 Clear Cache Yes / No: Permanently deletes ALL stored jobs from system hard drive. Screen Sa

Seite 26 - System Operation

OPERATION AND PRINTER DRIVER CONTROLS Section 3-7 Manual Motion When in the Viewer mode, the Manual Motion screen can be accessed by pressing

Seite 27 - Control Panel Functions

OPERATION AND PRINTER DRIVER CONTROLS Section 3-8 When using the Z Position method, it is best to first calibrate the Focus position of the f

Seite 28 - The Menu System

OPERATION AND PRINTER DRIVER CONTROLS Section 3-9 NOTE: When adjusting the printer driver settings, it is highly recommended that you practic

Seite 29 - System Options Menu

OPERATION AND PRINTER DRIVER CONTROLS Section 3-10 % Power and % Speed work together in determining how deep the engraving or cutting will be

Seite 30

OPERATION AND PRINTER DRIVER CONTROLS Section 3-11 Image Density (DPI) settings will also have an effect on vector quality and vector speeds

Seite 31 - 9. Press

OPERATION AND PRINTER DRIVER CONTROLS Section 3-12 3D There are two ways to use this feature. The first method is used produce an engra

Seite 32 - Focusing the Laser

OPERATION AND PRINTER DRIVER CONTROLS Section 3-13 The setting that produces the highest contrast using the least amount of %Power is called

Seite 33 - Printer Driver Controls

OPERATION AND PRINTER DRIVER CONTROLS Section 3-14 Defaults Selecting it brings up a pop-up window so you can choose from the following setti

Seite 34 - Laser Settings

XL Laser Systems Specifications: XL-9200 XL-12000 Laser Power See Laser Options See Laser Options Field Size 36”x24” (41.5”x29.5” max part) 48”x

Seite 35 - Image Density

OPERATION AND PRINTER DRIVER CONTROLS Section 3-15 About Clicking Version will display a pop-up dialog box containing information on the curr

Seite 36 - Print Special Effects

OPERATION AND PRINTER DRIVER CONTROLS Section 3-16 Universal Laser Systems, Inc. Setting this parameter too low may cause the effective part

Seite 37 - 3D

OPERATION AND PRINTER DRIVER CONTROLS Section 3-17 Step 2: Using text to set the CONTRAST parameter. Type in a random line of text, using th

Seite 38 - Rubber Stamp

OPERATION AND PRINTER DRIVER CONTROLS Section 3-18 The Image Enhancement settings for that material are now complete. If you feel that you ca

Seite 39 - Language

OPERATION AND PRINTER DRIVER CONTROLS Section 3-19 IMAGE DENSITY ANGLE SHAPE LINES PER INCH 6 45 DEGREES ROUND 180 5 45 DEGREES ROUND 90

Seite 40 - Universal Laser S

OPERATION AND PRINTER DRIVER CONTROLS Section 3-20 SORT ONLY The printer driver collects all the vectors from the application software, store

Seite 41 - Universal Laser Systems, Inc

Section 4-1 Section 4 Basic Maintenance Keeping the laser system clean wi

Seite 42

BASIC MAINTENANCE Section 4-2 Optics A visual inspection of the #2 and #3 mirrors, beam window, and focus lens should be performed at least once a

Seite 43 - Dithering

BASIC MAINTENANCE Section 4-3 Beam Window Figure 5

Seite 44 - Vector Optimizer

BASIC MAINTENANCE Section 4-4 Y Guide Wheels Figure 8

Seite 45 - Rotary Rotation

Table of Contents Section 1 - Safety Description of Appropriate Use...

Seite 46 - Basic Maintenance

BASIC MAINTENANCE Section 4-5 Maintenance Schedule Since the maintenance requirements of the laser system is dependent on the type of material bei

Seite 47

BASIC MAINTENANCE Section 4-6 ERROR CAUSE SOLUTION Duplicate Address. IP address was entered that already exists on network. Contact System Admini

Seite 48 - Adjustments and Lubrication

Section 5 Material Settings Guide This section provides sample driver settings and helpful hints to get started engraving and/or cutting the mate

Seite 49 - Y Guide Wheels

MATERIAL SETTINGS GUIDE Section 5-2 • Laser engraving or cutting materials other than those described in this manual can be a safety hazar

Seite 50 - Error Messages

MATERIAL SETTINGS GUIDE Section 5-3 NOTE When engraving very small objects, top speed cannot be achieved because acceleration and deceleration o

Seite 51 - ERROR CAUSE SOLUTION

MATERIAL SETTINGS GUIDE Section 5-4 ACRYLIC - CAST AND EXTRUDED LIGHT RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 53 100 500

Seite 52 - Material Settings Guide

MATERIAL SETTINGS GUIDE Section 5-5 COMMENTS There are two types of acrylic available, cast and extruded. Cast turns white or frosted and extru

Seite 53 - Materials

MATERIAL SETTINGS GUIDE Section 5-6 ACRYLIC - MIRRORED LIGHT RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 58 100 500 1 .003”

Seite 54

MATERIAL SETTINGS GUIDE Section 5-7 COMMENTS Engraving mirrored acrylic is similar to engraving regular acrylic. The idea is to engrave through

Seite 55 - ACRYLIC - CAST AND EXTRUDED

MATERIAL SETTINGS GUIDE Section 5-8 ANODIZED ALUMINUM RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 72 100 500 1 .001” 30 60 1

Seite 56 - COMMENTS

Section 1-1 Section 1 Safety Description of Appropriate Use This device is designed for laser cutting and engraving of the materials listed in

Seite 57 - ACRYLIC - MIRRORED

MATERIAL SETTINGS GUIDE Section 5-9 BRASS - PAINTED RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 29 100 500 1 .001” 30 27 100

Seite 58

MATERIAL SETTINGS GUIDE Section 5-10 CORIAN / AVONITE / FOUNTAINHEAD RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 44 500

Seite 59 - ANODIZED ALUMINUM

MATERIAL SETTINGS GUIDE Section 5-11 CORK RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 80 38 500 1 .010” 30 80 45 500 1 .01

Seite 60 - BRASS - PAINTED

MATERIAL SETTINGS GUIDE Section 5-12 DELRIN RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 22 500 1 .015” 30 100 26 500 1 .

Seite 61

MATERIAL SETTINGS GUIDE Section 5-13 GLASS / CRYSTAL RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 13 300 1 .001 30 100 15

Seite 62

MATERIAL SETTINGS GUIDE Section 5-14 LEATHER RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 45 100 500 1 .001” 30 38 100 500 1

Seite 63 - MALE FEMALE

MATERIAL SETTINGS GUIDE Section 5-15 MARBLE RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 35 500 1 .003” 30 100 42 500 1 .

Seite 64 - GLASS / CRYSTAL

MATERIAL SETTINGS GUIDE Section 5-16 MAT BOARD RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 72 80 250 1 .005” 30 60 80 250

Seite 65 - LEATHER

MATERIAL SETTINGS GUIDE Section 5-17 MELAMINE - STANDARD ENGRAVING LIGHT RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 25

Seite 66

MATERIAL SETTINGS GUIDE Section 5-18 MELAMINE - PHOTO/CLIPART ENGRAVING RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 80 38 5

Seite 67 - MAT BOARD

Section 1-2 Laser Safety The device contains a sealed carbon dioxide (CO2) laser in a Class I enclosure that produces intense invisible and visible

Seite 68

MATERIAL SETTINGS GUIDE Section 5-19 PLASTIC - ENGRAVERS MICROSURFACED RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 29 100 50

Seite 69

MATERIAL SETTINGS GUIDE Section 5-20 RUBBER STAMPS RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 10 500 1 .030” 30 100 12

Seite 70

MATERIAL SETTINGS GUIDE Section 5-21 SIGN VINYL RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 19 500 1 .015” 30 100 23 500

Seite 71 - RUBBER STAMPS

MATERIAL SETTINGS GUIDE Section 5-22 WOOD RASTER ENGRAVING LASER WATTAGE POWER SPEED PPI PASS DEPTH 25 100 25 500 1 .020” 30 100 30 500 1 .02

Seite 72 - SIGN VINYL

MATERIAL SETTINGS GUIDE Section 5-23 Elevating the wood also helps to determine whether the laser has passed completely through since the cut pie

Seite 73

Section 1-3 DANGERINVISIBLE AND VISIBLE LASERRADIATION WHEN OPEN AVOID EYE OR SKIN EXPOSURE TODIRECT OR SCATTERED RADIATION AVOID EXPOSUREINVISIBL

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